China wholesaler Spur Helical Custom M1 M1.5 M2 M2.5 M3 M4 M5 M6 M8 Steel Gear Pinion Straight Steering Rack for Automatic Door Window Sliding Gate and CNC Machine supplier

Product Description

Spur Helical Custom M1 M1.5 M2 M2.5 M3 M4 M5 M6 M8 Steel Gear Pinion Straight Steering Rack for Automatic Door Window Sliding Gate and CNC Machine

Features

1. High-precision rack for smooth, quiet operation.
2. Precision pinions easily mount to gearboxes.
3. Can be combined and cut into arbitrary shorter lengths.
4. High stabilization, flexible for custom-made requests.
5. High Load capability, more compact, but less complex.
6. Constant stiffness over the complete travel length plus good system performance.

Product Description

Product Type Helical teeth gear rack/ Straight teeth gear rack
Model Number M1 M1.25 M1.5 M2 M2.5 M3 M4 M5 M6 M8 M10 M12
Length 500mm, 1000mm, 2000mm, custom length
Material C45, 42CrMo, SS304, SS316, nylon, POM
Helix Angle Standard 19°31’42” or customized angle
Precision DIN5 DIN6 DIN7 DIN8 DIN9 DIN10 
Pressure Angle 14.5 / 15 / 20 degree
Finish Black oxide, galvanized, teeth hardened
Application Automation Machines, CNC Machine, Building Material Shops, Manufacturing Plants, Machinery Repair Shops, Construction works
Delivery Time Stock size 2-5 days; customized size 10-30 days

 

Detailed Photos

 

 

Our Advantages

Related Product

 

Company Profile

FAQ

Q: How to ship to us?
A: It is available by air, sea, or train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Machinery, Sliding Gate
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Order Sample

Black and silver
Customization:
Available

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Customized Request

helical gear rack

Can helical gear racks be customized for specific machinery and equipment?

Yes, helical gear racks can be customized to meet the specific requirements of machinery and equipment. Here’s a detailed explanation of the customization options available for helical gear racks:

1. Size and Dimension: Helical gear racks can be manufactured in various sizes and dimensions to match the specific space constraints and application requirements of the machinery or equipment. Customization options include determining the rack length, height, width, and tooth module to ensure proper fit and integration within the system.

2. Materials: Helical gear racks can be made from different materials depending on the application’s demands. Common materials include steel, stainless steel, cast iron, and various alloys. The choice of material depends on factors such as load capacity, environmental conditions, corrosion resistance, and desired longevity. Customizing the material enables the gear rack to withstand specific operating conditions and optimize performance.

3. Tooth Profile: The tooth profile of helical gear racks can be customized to suit the specific requirements of the machinery or equipment. The tooth profile determines the contact ratio, load distribution, efficiency, and noise characteristics of the gear rack system. By customizing the tooth profile, manufacturers can tailor the gear rack’s performance to meet the desired level of precision, load capacity, and operating conditions.

4. Surface Treatment: Helical gear racks can undergo various surface treatments to enhance their performance and durability. Customization options include processes such as heat treatment, carburizing, induction hardening, and coating applications. These treatments improve the gear rack’s hardness, wear resistance, and fatigue strength, making it suitable for demanding applications or harsh operating environments.

5. Lubrication: Customized lubrication requirements can be incorporated into helical gear racks to ensure optimal performance and longevity. Depending on the application, specialized lubrication systems or coatings can be added to minimize friction, reduce wear, and provide adequate protection against contaminants or extreme temperatures.

6. Mounting and Attachment: Helical gear racks can be customized to include specific mounting features or attachment mechanisms to facilitate easy integration with the machinery or equipment. Customization options may involve adding mounting holes, slots, or other provisions that align with the system’s mounting requirements.

7. Testing and Validation: Customization of helical gear racks may also include additional testing and validation procedures to ensure they meet the specific performance and quality standards of the machinery or equipment. This may involve specialized testing for factors such as load capacity, backlash, noise levels, or efficiency to verify the gear rack’s suitability for the intended application.

It’s important to note that customization options may vary depending on the manufacturer and the complexity of the customization required. Consulting with gear rack specialists or manufacturers can help identify the customization possibilities and ensure that the helical gear rack is tailored to meet the specific needs of the machinery or equipment.

In summary, helical gear racks can be customized in terms of size, dimension, materials, tooth profile, surface treatment, lubrication, mounting, and testing to match the requirements of specific machinery and equipment. Customization allows for optimal performance, compatibility, and integration within the system, ensuring efficient and reliable linear motion control.

helical gear rack

Can helical gear racks be applied in CNC machining for positioning?

Yes, helical gear racks can be effectively applied in CNC (Computer Numerical Control) machining for precise positioning. Here’s a detailed explanation:

  • Precision Positioning: CNC machining requires accurate and repeatable positioning of the cutting tool or workpiece. Helical gear racks offer precise linear motion, making them well-suited for CNC applications that require precise positioning along the X, Y, or Z-axis. The inclined teeth of the gear rack engage with the mating helical gear, ensuring smooth and continuous motion with minimal backlash. This precision positioning capability enables CNC machines to achieve the desired accuracy in cutting, drilling, milling, and other machining operations.
  • Load Capacity: CNC machining often involves heavy workpieces and cutting forces. Helical gear racks are designed to handle significant loads. The load distribution across multiple teeth reduces stress concentration and increases the load-carrying capacity of the gear rack. This makes helical gear racks suitable for CNC applications that involve moving heavy workpieces or applying high cutting forces, ensuring stable and reliable positioning during machining processes.
  • Smooth Motion and Reduced Vibration: The inclined tooth profile of helical gear racks enables smooth and continuous motion. The gradual engagement of the teeth with the mating gear results in reduced noise, vibration, and sudden impacts compared to other gear types. This smooth motion and reduced vibration contribute to improved surface finish, dimensional accuracy, and tool life in CNC machining. It helps minimize chatter and tool deflection, allowing for precise and efficient material removal during the machining process.
  • Compatibility with CNC Systems: Helical gear racks can be easily integrated into CNC systems. They can be coupled with servo motors or linear actuators and incorporated into the machine’s mechanical structure to convert rotary motion into linear motion. CNC control systems can accurately control the movement of the gear rack, enabling precise positioning based on the programmed instructions. The compatibility of helical gear racks with various CNC systems makes them a reliable and versatile choice for achieving precise positioning in CNC machining.
  • High Durability and Long Service Life: Helical gear racks are known for their durability and long service life. They are designed to withstand high loads, provide smooth motion, and resist wear and fatigue. In CNC machining, where machines often operate for extended periods, the reliability and longevity of gear racks are crucial. The robust construction and quality manufacturing of helical gear racks ensure their ability to withstand the demanding conditions of CNC machining environments.

Considering these advantages, helical gear racks are widely used in CNC machining for accurate and reliable positioning. Their precision, load capacity, smooth motion, compatibility with CNC systems, and durability make them suitable for a variety of CNC applications, including milling, turning, grinding, and other machining operations. By incorporating helical gear racks into CNC machines, manufacturers can achieve the desired precision, productivity, and quality in their machining processes.

helical gear rack

In which industries are helical gear racks commonly used?

Helical gear racks are commonly used in various industries that require precise linear motion control and reliable power transmission. Here’s a detailed explanation of the industries where helical gear racks are commonly employed:

  • Manufacturing Industry: Helical gear racks find extensive use in the manufacturing industry. They are employed in machinery and equipment used for metalworking, woodworking, plastics processing, and other manufacturing processes. Helical gear racks enable precise linear motion control in machine tools, automation systems, conveyors, and other manufacturing equipment.
  • Automotive Industry: The automotive industry relies on helical gear racks for various applications. They are used in production lines for vehicle assembly, robotic systems for welding and painting, and automated storage and retrieval systems. Helical gear racks provide accurate linear positioning and smooth motion control in automotive manufacturing processes.
  • Aerospace Industry: Helical gear racks play a critical role in the aerospace industry. They are utilized in the production of aircraft components, including wing structures, landing gear systems, and control surfaces. The precise linear motion provided by helical gear racks ensures the accuracy and reliability of aerospace systems.
  • Robotics and Automation Industry: The robotics and automation industry extensively uses helical gear racks. They are employed in industrial robots, collaborative robots (cobots), automated guided vehicles (AGVs), and other robotic systems. Helical gear racks contribute to the precise and controlled linear motion required for pick-and-place operations, assembly tasks, and material handling in robotic and automation applications.
  • Printing and Packaging Industry: Helical gear racks are commonly found in printing and packaging machinery. They provide accurate linear motion control in printing presses, packaging equipment, labeling machines, and other related systems. Helical gear racks ensure precise registration, consistent print quality, and reliable packaging operations.
  • Textile Industry: In the textile industry, helical gear racks are used in various textile manufacturing machines such as looms, knitting machines, and textile printing systems. They enable controlled linear motion for the weaving, knitting, and printing processes, ensuring accurate fabric production and pattern alignment.
  • Medical and Healthcare Industry: Helical gear racks find applications in the medical and healthcare industry. They are used in medical equipment such as imaging systems, diagnostic devices, robotic surgical systems, and rehabilitation equipment. Helical gear racks contribute to precise linear motion control in these medical applications, enhancing the accuracy and reliability of diagnostic and treatment processes.

These are just a few examples of the industries where helical gear racks are commonly used. Their ability to provide smooth, precise, and reliable linear motion control makes them a valuable component in a wide range of industries that require accurate positioning, synchronization, and power transmission.

China wholesaler Spur Helical Custom M1 M1.5 M2 M2.5 M3 M4 M5 M6 M8 Steel Gear Pinion Straight Steering Rack for Automatic Door Window Sliding Gate and CNC Machine supplier China wholesaler Spur Helical Custom M1 M1.5 M2 M2.5 M3 M4 M5 M6 M8 Steel Gear Pinion Straight Steering Rack for Automatic Door Window Sliding Gate and CNC Machine supplier
editor by CX 2023-09-08